At On Sight, we transform complex operational challenges into measurable business outcomes. Our case studies demonstrate how our data-driven engineering approach delivers tangible value across diverse industries and operational environments.
Record-Low Desalination Costs in Middle East
A major Middle Eastern desalination facility faced increasing operational costs and needed to achieve competitive water production rates to remain viable in a competitive market. Traditional optimization approaches had reached their limits.
Our Approach
We implemented our predictive performance management framework, analyzing historical operational data to identify inefficiencies in energy consumption, chemical usage, and maintenance scheduling. Our machine learning algorithms identified previously undetected patterns affecting plant performance.
Results
- Achieved record-low water production costs for the region
- Reduced energy consumption by 12% through optimized pump operations
- Extended membrane life by 22% through predictive maintenance
- Decreased chemical usage by 18% while maintaining water quality
Technical Due Diligence for Europe's Largest Renewable Energy Acquisition
Challenge
A financial consortium required comprehensive technical due diligence for the acquisition of Europe's largest renewable energy portfolio, consisting of wind, solar, and biomass assets across multiple countries. The acquisition timeline was aggressive, requiring rapid but thorough assessment.
Our Approach
We deployed our asset intelligence methodology, combining operational data analysis with on-site inspections to evaluate asset condition, performance trends, and remaining useful life. Our predictive models forecasted maintenance requirements and identified underperforming assets within the portfolio.
Results
- Identified EUR 47M in potential value enhancement opportunities
- Quantified operational risks leading to EUR 28M purchase price adjustment
- Provided investment-grade asset valuation supporting financing
- Developed 3-year optimization roadmap for portfolio performance
Iraq Oil Field Infrastructure Assessment
Challenge
An international energy company needed to assess the condition and operational capability of oil field infrastructure in Iraq following years of conflict and inconsistent maintenance. The assessment needed to be conducted under challenging security conditions with limited historical data.
Our Approach
We combined limited operational data with visual inspection findings and industry benchmarks to develop a comprehensive assessment of asset condition and remaining useful life. Our field operational experience in challenging environments enabled efficient data collection and analysis despite constraints.
Results
- Provided accurate production capacity assessment within 15% of actual performance
- Identified critical safety issues requiring immediate attention
- Developed phased rehabilitation plan prioritizing high-impact repairs
- Estimated restoration costs that proved 92% accurate in implementation
Experimental Off-Grid Power System Optimization in Yemen
Challenge
A humanitarian organization needed to optimize an experimental hybrid power system in a remote Yemen location that combined solar, battery storage, and diesel generation. The system experienced frequent failures and inconsistent performance, jeopardizing critical operations.
Our Approach
We implemented remote monitoring and data analysis to identify failure patterns and optimize the control algorithms governing power source switching. Our cross-industry operational expertise allowed us to adapt solutions from similar challenges in different sectors.
Results
- Increased system reliability from 68% to 94%
- Reduced diesel consumption by 41% through optimized power source utilization
- Extended battery life by 30% through improved charging algorithms
- Enabled remote monitoring and diagnostics reducing need for on-site visits
Proven Value Across Industries
These case studies demonstrate our consistent ability to deliver measurable results across diverse operational environments. Our data-driven engineering approach transforms operational challenges into strategic advantages.
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